I started with a bought costume but modifiying the arms, hat, belt & boots. The pouch, gloves and shoulder guard were made from scratch. The gloves were made with air dry foam claws, on dollar store gloves that I coated with latex, and added LEDs for a special beam cannon effect. The pouch was glued together PU with a leather lace. The shoulderguard was made by glueing white fabric over a heat-formed plastic base.
All images copyright Rob Emery